Modding: Audiophile meets iPod (diyMod)
The Surgery
Performing this hack is not very difficult but I can’t tell you it’s easy. Of course, it depends on your soldering experience. You need a temperature controlled soldering iron with fine conical tip.
As I am not in the habit of soldering and desoldering tiny components (SMD), I used a broken iPod to have a try. It’s necessary to use a magnifying glass because the PCB pads are very small and delicate and it’s useful to make sure that there is no shorting to any neighbouring components.
After opening the 5g iPod, you need to separate the logic board from the front panel. I recommend you to keep the logic board and the metal framework together and it’s not necessary to remove the clickwheel. The first step is to desolder the coupling capacitors near the DAC, the inductors near the dock, and the capacitors that comes right after the dock inductor.
Next, you have to route the wires from the pads near the DAC to the pads near the dock. The goal is to route the audio signal from the DAC to the internal capacitors then to the dock connector. You need to use a very thin cable. I used 30 AWG single strand wire. Of course, be careful when soldering anything. You have to find the best path for your wires that do not prevent the closing of the front panel. Make sure that the wires are not too close to the clickwheel.
I used a little hole on the board to route the wires from the DAC. I was obliged to drill the back of the front panel just enough for the thickness of the wires.
There is a space near the clickwheel ribbon where the wires could be routed to the dock pads. I used adhesive to secure the wires down the specified path.
There is more wiring than the classic diyMod (with external caps) because the caps must be connected on the other side of the board. The two caps are inserted from side to side the ZIF conector, it was the only location that I could have enough space. The screenshots show you this arrangement.
Finally, close the iPod and enjoy the pure audio straight from the source!
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