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27th September 2012

Two Position RC Servo Controller

By Tarkan | Permanent Link
Updated Fri, 28th September 2012

The Why

I have been busy as you can tell form my lack of posting :), but to ease myself back in to blogging I thought I would start with something simple.

Recently I built a strong room in my garden shed to store my tools, etc. I got stuck thinking about the locking arrangement for the strong room door. I did not want to use a key as it would be easy to forget to lock it or just not having the key with me while out in the garden requiring a trip back to the house.

The shed is wired up to the main house alarm and has its own keypad, so I thought why not make an electronic locking mechanism which could be controlled by alarm – this way when the shed is disarmed the lock can automatically unlock the door.

Well I got a couple of dead bolts and 2 metal geared RC servos to move the dead bolts, then I set about designing a circuit to control the servos – so I need a circuit which would move the servos between two positions and it would need to be programmed with the relevant positions, and finally be able to receive a signal from the alarm to move the servos to the lock or unlock position.

When I was finished, I was so impressed by how simple and elegant – I thought others would find it useful…..

The Circuit

The final circuit is very simple – 10 components and 3 switches which are for programming the two positions.

Servo Controller Schematic

As you can see a very simple circuit. It uses a very cheap Microchip PIC12F629 processor and a handful of capacitors and resistors – you will need a 5V supply to run the circuit which will also be used by the Servo Motor.

The input trigger can be anything from 3V to 30V.

I have not included a PCB design as it is far cheaper and quicker just to make it on some veroboard/stripboard. Below you can find the HEX file for the Pic chip and the original source code in PICBASIC if you want to see how the program works or as a starting point for your own design and modifications.

RC Servo Controller Board

 Operating Instructions

Once you have a made the circuit and programmed the PIC chip. Connect the RC Servo and power up the circuit. If everything is ok the servo will probably move.

The LED should start to flash, this is the heartbeat to show you the processor is running ok.

Now press the program button – LED should stay on constantly –  you will have to hold this down if you have not used a toggle switch. Then press Up or Down to move the servo, when the servo is in the desired position – wait till the LED rapidly flashes which tells you the positions has been stored in to the internal Eeprom.

Next, apply your trigger voltage to the input and repeat the above programming instructions for the second position.

Once both positions are programmed, when the trigger voltage is removed the Servo should move to the first position and when voltage is applied it will move to the second position.

Things to know

The circuit does not provide any holding force – so once the servo moves to the desired position after a couple of seconds the circuit disables the servo.

This means if there is any return force being applied to the servo arm make sure that the servo does not move in the off state.

Program and Code

All the files required are here :-  Servo Controller Files

Copyright notification – you are free to use it in anyway – if you produce something which is derived from this then please credit me for the original, but otherwise enjoy!!!!

 In Action

Posted on Thu, 27th September 2012 at 11:57 pm under Electronics, Tutorials. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.

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